NOTE THAT THIS IS NOT AN OFFICIAL SONEX WEBSITE.  FOR INFORMATION ON SONEX AIRCRAFT VISIT THEIR OFFICIAL WEBSITE.

About Peter Anson

Ansoneng.com is essentially me, Peter Anson. I am a former engineer, motorcycle dealer, school teacher and engineer (again).  As an engineer I have been mainly involved in structural testing of aircraft parts as well as complete aircraft, but I didn’t start flying until 2001.  Since 2012 I have been flying my own home-built Sonex, which took me about 6 years to build from plans.

The Sonex is great fun to fly, especially when powered by a Jabiru 3300 engine.  I highly recommend the Sonex.  It is light, strong, not difficult to fly with a low stall speed and good control feel, and it is fairly straightforward to build.  It isn’t in the class of a Vans RV7, but then neither is the price.  During the course of the build, and since, I inevitably came across some minor aspects of the design that I wasn’t entirely happy with.  In the “Products” section I’ll present some parts that I have found to work particularly well.

  PRODUCTS

 SONEX TRIPS

 MECHANICAL STUFF

If you want any information on any parts, you can contact me by email at: peter@ansoneng.com

Recently added pages

A new engine and  a new cowl

Now available – updated 76mm wide NACA inlet

This is an updated version of the inlet duct with a 20% lower profile than the previous model.  It also uses a much stronger screw design.

Canopy latch – rear fitting  –

Suitable for Onex  or Sonex A models – now available

B Model Canopy Latch – now available

Lightweight Screw Jack – now available

This excellent addition to your tool kit is now available for just A$120.  Mass is 385 grams, 12.4 ounces in old money, and you can operate it with a wrench or a cordless drill.  Here’s a short video showing its operation.  This unit has been tested lifting up to 400kg, but it’s intended for lifting 160kg, about the weight on one wheel of a Sonex.

This is a little more universal with a rectangular lift platform.  Mass is 412 grams. Other dimensions as above.

Canopy latch with automatic safety lock – now available

Safety lock sets automatically but can be released from either inside or outside the cabin.  further details

Here’s a short video to show the operation https://youtu.be/LvCBIxyOqBM

Testing ventilation air flow

I finally decided to get a bit more scientific and actually measure the difference in air flow when making new designs.  Big surprise, holding my hand in the draft wasn’t quite as precise as measuring air speed with an anemometer.  Who’d have thought?

NACA adjustable ventilation duct 114mm wide

These are 50% bigger than my original NACA ducts.  They feature a vacuum formed ABS body, 3D printed outlet, adjustable air flow and adjustable outlet direction.

Who needs an airline when you have a Sonex?

Well, maybe I do but then I wouldn’t get a photo opportunity like this:

Recent changes to my own Sonex

Jabiru engines tend to blow a fair amount of oil out the breather if they are filled to the “full” line on the dipstick.  Most owners learn to not fill the sump beyond the middle of the dipstick but I decided to add a bit longer path for the oil on its way to the catch bottle, and possibly even return some of the oil to the sump. The picture below shows the “labyrinth” tank I built.  Labyrinth is really getting a bit carried away as the tank contains only one baffle.

The picture below shows the oil catch bottle made from a clear polythene sauce bottle screwed into a 3D printed block for attaching the hoses.  It seems to be working pretty well.

 

Braking news

I have the original Azusa drum brakes, complete with the pressed steel drum. They were never great although when they were new reached the dizzying height of adequate, but gradually became very ineffective. An engine run-up at 1900 rpm was about their limit, and after the run-up the right hand brake was tending to stick on. I assumed well worn shoes but what I found was that they were badly glazed and one of the pads had half separated from the shoe. New shoes from Azusa plus freight and an unfavourable exchange rate meant that a new set would cost well over A$100 so I decided to see what was available locally. Sunbury Brakes was able to get the shoes relined for A$70. This sort of repair used to be common but there is apparently now only one business in Melbourne (I guess that makes it in the whole of Victoria) that can still rebond brake linings. I machined the new linings to match the drums and also took some care centering the drums on the wheels.

The end result was a dramatic improvement in the braking. I feel that they are much more effective than the original shoes when new. I guess time will tell if the improvement is permanent.